Steam supply and Condensate return Manifolds

Steam distribution manifolds facilitate the distribution of steam to various user points, through Forged units with inbuilt Piston valves. Similarly condensate from these points can be collected through the condensate collection manifolds, consisting of trap with associated isolation and by-pass piston valves. Available in basic configurations of 4 stations/tracing lines, and multiples of 4 stations i.e.8, 12 and 16 tracing lines.

A standard steam distribution Manifold would consist of a  Manifold with Strainer, Isolation Piston valve at the Inlet at the top and a Trap valve station at the bottom drain point.

A standard Condensate collection Manifold would consist of a  Manifold with Intelligent Trap valve stations at the individual tracing lines.

Pressure rating PN50. MOC: Forged CS to A105, supplied as Standalone units or Complete with inlet valve and trap assembly at the bottom [Steam Distribution] and complete Trap assembly [Condensate collection].

A very effective way of distribution and collection allowing a clean environment devoid of cluster of pipes and equipments. Aesthetic appearance for the Plant, Easy identification and access to individual components in case of maintenance.

Adequate length and pitch of Manifolds ensure multiple racing lines can be joined/welded to the manifold without interference of any kind between individual lines above. As against compact length and pitch which causes interference and necessitates accommodating bends to avoid the interference and which is contra indicated.

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  1. USDM / UCCM

    UKL Steam supply and condensate collection manifold in Forged carbon steel construction as per ASTM A105

    Size  (NB)          Max. Op. Pr / Temp (kg/cm2 / oC) End connections Optional /Additional information
    40 51 / 425

    Socket weld

    Flanged #150/#300

    IBR/Non-IBR

    Strainer and isolation valve at inlet

    UTD trap assembly at bottom

A manifold is a fluid or gas distribution system or device that serves to bring many junctions into one place or a single channel into an area where many points meet and vice versa.

Steam distribution manifolds facilitate the distribution of steam to various user points, through Forged units with inbuilt Piston valves. Similarly, in condensate collection manifolds, condensate from these points can be collected through the condensate collection manifolds, consisting of trap with associated isolation and by-pass piston valves.
Available in basic configurations of 4 stations/tracing lines, and multiples of 4 stations i.e.8, 12 and 16 tracing lines.
Steam Manifolds are used for steam distribution in tracing applications for condensate collection. Typically used in Oil & Gas, chemical plants, petrochemical plants, textile industries, rubber plants and general industry.
Design wise:-
1. Pre-designed – Less design time and documentation.
2. Pre-fabricated – Consistent quality and guaranteed system performance.
3. Pre-tested.

Installation/Maintenance wise:-
1. Reduced installation time and cost.
2. Reduced maintenance time, owing to fewer & easier replacements & field tests.

Purchasing wise:-
1. Reduced specification documents.
2. Reduced requisition.
3. Reduced purchasing procedures.
4. Reduced logistics.
5. Single source responsibility.