Intelligent Trap Valve Station

The function of any Steam Trap is to discharge Condensate and Trap Steam. Therefore in any Process plant, a Trap is always accompanied by a Isolation valve for isolation to maintain/repair the trap and a Bypass valve to let out the condensate uninterrupted while the trap is being maintained. This was available in the form of a Trap Module, involving Pipes, valves Traps and Flanges etc. This entailed Adequate Inventory carrying, Fabrication facilities, testing facilities to check the integrity of the assembly. Not to speak of the time factor.
All this was eliminated by incorporating all these features in a single compact Forged Unit. As a  Uni Klinger Intelligent Trap Valve Station[ITVS].

This unit offers a compact one piece solution, with inbuilt Piston Valves and Universal Connection for Steam Traps, replacing the conventional complex & elaborate Trap Modules.

In End Connection sizes of 15 and 20mm and Pressure Rating #300.
It is Intelligent because when the Bitherm Smartwatch Web unit is hooked on to this, the trap assembly can be monitored 24 x 7 for Performance w.r.t. Pressure , Differential Press, Temperature and Decibel.

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Operating Animation
  1. UITVS+ UIBT28US

    UKL Compact Trap valve station with Inverted bucket steam trap in ASTM A105 & ASTM A351 CF8 construction

    Size  (NB)          Max. Op. Pr / Temp (kg/cm2 / oC) End connections Optional /Additional information
    15, 20 & 2528 / 425

    Screwed-BSP/BSPT/NPT

    Socket weld

    Flanged #150/#300/#600

    IBR/Non-IBR

    1 valve, 2 valve, 3 valve 4 valve or  

    5 valve construction

  2. UITVS+UTF/ UTD55

    UKL Compact Trap valve station with Thermodynamic steam trap in ASTM A105 & ASTM A743 CA40 construction

    Size  (NB)          Max. Op. Pr / Temp (kg/cm2 / oC) End connections Optional /Additional information
    15, 20 & 2552 / 425

    Screwed-BSP/BSPT/NPT

    Socket weld

    Flanged #150/#300/#600

    IBR/Non-IBR

    1 valve, 2 valve, 3 valve 4 valve or  

    5 valve construction

  3. ITVS with UTST

    UKL Compact Trap valve station with Thermostatic steam trap in ASTM A105 construction

    Size  (NB)          Max. Op. Pr / Temp (kg/cm2 / oC) End connections Optional /Additional information
    15, 20 & 2532 / 400

    Screwed-BSP/BSPT/NPT

    Socket weld

    Flanged #150/#300(weld-on)

    IBR/Non-IBR

    1 valve, 2 valve, 3 valve 4 valve or  

    5 valve construction

  4. UITVS+ UT25/UG25

    UKL Compact Trap valve station with Bimetallic steam trap in ASTM A105 construction

    Size  (NB)          Max. Op. Pr / Temp (kg/cm2 / oC) End connections Optional /Additional information
    15, 20 & 2525 / 400

    Screwed-BSP/BSPT/NPT

    Socket weld

    Flanged #150/#300/#600

    IBR/Non-IBR

    1 valve, 2 valve, 3 valve 4 valve or  

    5 valve construction

ITVS – means, Intelligent/ Integrated Trap Valve Station. In other words, it is also called as Compact Trap valve Station
It comprises of below parts:
1) Inlet isolation valve
2) Trap Bypass valve
3) Steam trap
4) Downstream isolation valve
5) Trap Test valve
All kinds of traps can be mounted on this ITVS, which are as mentioned below:
1) Thermodynamic – TD type
2) Thermostatic – TST type
3) Bi-metallic type
4) Inverted bucket type
5) Ball Float type
All above kind of traps can be mounted on ITVS (compact trap valve station)
L X B X H of UKL ITVS with TD type trap & size 15 / 20 NB are 280 X 160 X 212 mm
No, Different makes having different dimension.
a) As it is the combination of 5 valves with Trap it reduces installation work like cutting and welding, also it is easy for operation and maintenance.
b) All spares of ITVS can easily replace.